The Double-Deep Rack

Key Features

  • The double deep rack is a type of pallet racking system designed to increase storage capacity by storing pallets two deep on each level. This means that each level of the rack can hold two pallets, with one pallet positioned directly behind the other. The double-deep rack system is particularly beneficial for warehouses or storage facilities that need to optimize their available space while still maintaining accessibility to each pallet.

    To effectively use a double-deep rack system, a deep reach forklift is required. A deep reach forklift is specifically designed to handle pallets stored in deeper rack positions, allowing it to reach and extract pallets from the rear position of each level without disturbing the pallet in the front position. These forklifts have longer forks and can extend into the rack structure to access the rear pallets.

  • By storing pallets two deep on each level, the system maximizes storage space, allowing for greater inventory capacity within the same floor area.

  • While it may not offer the same level of selectivity as single-deep racking, it still allows for accessibility to each level and the ability to access individual pallets.

  • The system can be configured for either Last-In-First-Out (LIFO) or First-In-First-Out (FIFO) inventory management, depending on the operational needs.

  • As mentioned earlier, a deep reach forklift is essential for this racking system. Make sure your facility has the appropriate forklifts to operate the double-deep racks effectively.

  • While the system provides good accessibility to each level, it may not be as selective as a single-deep racking system. If your inventory requires constant rotation or quick access to individual pallets, you may need to plan accordingly.